Robot Bases

Suzhou Gulas Robot Automation Technology: an Innovative Robot Bases Manufacturer

Our team is a steel team with a common dream. Among them are thoughtful planners, experienced marketers, and strong leaders.

Variety of Products

We can manufacture handling robots, welding robots, grinding robots and other industrial robot automation system integration applications for customers. We can also provide customers with robot pipeline kits, robot positioners, robot sensors, robot positioning tracks, robot bases and other products.

Rich Market Experience

Our products are widely used in the fields of device intelligence and cloud services, electronic 3C, and medical industries. Our products have also received favor from overseas markets, such as Japan, Taiwan, South Korea and other countries and regions.

One-Stop Service

We provide digital one-stop solutions and undertake robot automation production line integration and transformation projects. Our one-stop service also includes industrial robot installation and commissioning, after-sales service and maintenance, etc.

Multiple Technical Certifications

We have obtained many patent certificates such as robot design and debugging engineer, electrical automation design and debugging engineer, mechanical design engineer, and IT engineer. Our company is also a member of the Suzhou Robot Association.

Robot Arm Base
The base of the robotic arm has 4 holes, which are fixed to the thin plate with 4 M16 (60mm long) screws.
Structure：Circular shape, increases the height of the robot and facilitates...
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Robot Mobile Base
The base of the robotic arm has 4 holes, which are fixed to the thin plate with 4 M16 (60mm long) screws.
Structure：There are wheels at the bottom that can move
Customizable...
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Robot Base
The robot will be fixed on a fixed plate, which needs to be strong enough to avoid shaking during the operation of the robotic arm
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Brief Introduction to Robot Bases

One of the most crucial components of the robotic arm is its base. Because it serves as the foundation for the robotic arm, it is affected by the weight of all the other components, as well as the payload. The robotic arm base is equipped with a servo motor that works with the rotating shaft. In general, the design of the base and bracket should take into account the maximum capabilities of the robot at maximum payload, reach and torque, that is, the maximum load conditions that the base and bracket need to withstand. Some users may wish to design a bracket to meet the requirements of a specific application to minimize cost.

Materials of Robot Bases

Aluminum

Aluminum is the 13th element of the periodic table. In its pure state, aluminum is quite soft, so for most uses, it is combined with other metals in an alloy. One of the most popular alloys is 6105 aluminum, which is about 97% aluminum, with iron, copper, titanium, and a few other metals mixed in for strength. Aluminum is a popular choice for many robotic chassises. Aluminum is one of the lighter metals, decreasing the overall weight of your robot. This may be important for your application, or it may be inconsequential. Because aluminum is used in a lot of robots, there are already a lot of companies making pre-machined aluminum parts that are useful for robotics, reducing the need for manual machining. These pieces are generally more expensive than standard shapes (such as aluminum tubes), but can save lots of time when building the robot. Aluminum is a softer metal, making it easier to machine with hand tools like drills and saws. Aluminum handles the elements well. That is, it won’t rust. Of the materials on this list, aluminum is the best conductor of heat. There are a few drawbacks to using aluminum. Aluminum is a softer metal, which means that it can’t take quite as high of loads as steel. Per pound, Aluminum is generally more expensive than steel. Aluminum is notoriously difficult to weld. In fact, if welding is a requirement, that may be grounds for dismissing Aluminum altogether.

Steel

Unlike aluminum, steel is not an element in the periodic table. Instead, it is an alloy primarily composed of iron, with some other metals such as aluminum, chromium, and copper mixed in. In addition, steel contains a small amount of carbon, which increases the strength of the metal. Steel is often chosen because it does not have many of the weaknesses of aluminum. Of all of the materials considered, steel is the hardest and strongest material for building your chassis. If you are expecting your chassis to take a lot of abuser or if your chassis needs to handle very heavy loads, then steel is your optimal material. Steel is relatively cheap when purchased in quantity. Steel is thermally conductive, allowing the chassis to be used as a heat sink. It’s not as conductive as aluminum, but it can still be used quite nicely. Welding steel is pretty easy, compared to aluminum. However, steel does have some drawbacks as well. Steel is heavy. This can have a snowball effect during the design phase in which you need larger motors or actuators to move your robot. This can require extra steel to support and secure the heavier components, causing the robot’s weight to balloon. Steel is a hard metal, making it difficult to machine with hand tools. Steel will corrode unless treated, so it is not waterproof out-of-the-box.

ABS

Short for Acrylonitrile-Butadiene-Styrene, ABS is a copolymer formed from three different monomers. It is an example of an engineered plastic where monomers whose homo-polymers have different characteristics are combined to produce a material with new, desireable properties. In this case a sythetic rubber, polybutadiene becomes interlaced with a rigid styrene/acrylonitrile copolymer. The product has the rigidity of polystyrene but is not brittle, and polar attraction from triple-bonded nitrogens in acrylonitrile provides increased inter- (and intra-) molecular bonding. The resulting plastic is strong (yield around 5,000 psi), and very impact resistant. ABS exhibits considerable ductile deformation, stretching 20% or more before breaking. ABS machines smoothly and easily. It can be tapped for threaded fasteners, and holds them well. It can be effectively glued or sovent welded. It retains its strength and impact resistance at temperatures down to -40 ℃. On the negative side, it loses its strength above 80 ℃, so is not good for hot locations. It is also not readily available in transparent form. In small amounts, ABS costs about the same as aluminum.

Advantages of Robot Bases

Stability

The robot base provides a stable foundation, ensuring that the robot remains balanced and stable while performing tasks. This is crucial for the precise movement and operation of the robot during operation.

Flexibility

The adjustable base can adjust the position and angle of the robot arm according to the needs of different tasks. This increases the robot's flexibility, allowing it to adapt to a variety of work environments and tasks.

Safety

The robot base is designed with safety in mind to ensure that no danger is caused to surrounding people or the environment during operation. It can be equipped with additional features such as safety sensors and emergency stop systems upon request.

Durability

Manufacturers choose durable and high-quality materials, such as aluminum alloy, steel, ABS, etc., to ensure that the robot arm base will not be damaged or malfunction during long-term use. This helps reduce maintenance costs in the long term.

Ease of Integration

The robot base can be perfectly integrated with other automation systems in the factory, such as robot motion tracks, to achieve a more efficient workflow. It can also integrate seamlessly with sensors, vision systems or external control systems.

Types of Robot Bases

Cylindrical Base

The body of this type is such that the robotic arm can move up and down along a vertical member. The arm can rotate about that vertical axis and the arm can also extend or contract. This construction makes the manipulator able to work in a cylindrical space. The dimensions of the cylindrical space are defined as, radius by the extent of the arm and height by the movement along the vertical member. The cylindrical manipulator base body has one revolute joint at the fixed frame, one cylindrical joint about the axis of rotation and one prismatic joint in the arm of the manipulator. The position of the end is defined by the extension of the arm, height of the arm and rotation of the main body axis. These are the three variables to be controlled to position the end effectors of a cylindrical base robot. In other words this type of structure forms a cylindrical coordinate system and be controlled the same way.

Spherical Base

Spherical type of manipulator has the base member which can rotate about the vertical axis. A member is connected to the base member through a revolute joint and this member can extend and contract like a telescope. This arrangement of the base body makes the manipulator arm to work in a space defined as the intersection of spherical spaces. The spherical base has the same, three, numbers of joints as the other three dimensional robot bases has. Two joints are revolute joints and the remaining is a prismatic joint such that the arm of the robot can extend and retract. The end effectors of the robot are mounted on this telescopic arm. The two revolute joint movements can be actuated by direct coupling with the servo motors and the telescopic arm movement can be actuated by a rack and pinion arrangement. Spherical base has three degrees of freedom and three variables to be controlled to operate it.

Articulated Robots Base

Articulated robots have a base called as waist which is vertical to the ground and the upper body of the robot base is connected to the waist through a revolute joint which rotates along the axis of the waist. Another link is also connected to the waist through a revolute joint perpendicular to the waist joint. This joint between the waist and the link is called as Shoulder of the articulated robot and the link may be called as the Arm. One more link is connected to the arm through a revolute joint parallel to the shoulder joint. This joint with the arm forms the elbow of the articulated robot. Finally a wrist and a gripper is attached to the last link. The structure of the articulated robot with three revolute joints is very much similar to the human arm.

Robot Manipulator General Safety Procedures

Read the safety sections of the manufacturer’s manual before operating a robot for the first time. E-stops must be operational and within reach at all times when the robot is powered on.When approaching a damaged or possibly stuck robot arm, first remove the power and be wearing proper protection equipment (safety glasses, shoes, attire, etc.)

Before Robot Operation:

*Check for signs of damage to the robots, observe if there are any fluid spills, broken wires, loose cables, etc.

*Dress properly and use appropriate safety equipment:

*Wear safety glasses and other suitable PPE

*Remove loose-fitting clothing (ties, scarves, extra-long or loose sleeves, etc.)

*Tie up long hair, etc.

*If uncertain of the safety of the operation to be undertaken, notify the IRL Lab Manager or other CSL faculty or staff and obtain guidance before proceeding.

*Use extra caution when performing motion experiments for the first time or if recovering from a collision. When running any new code, observe the robot carefully with a hand on the E-Stop (Emergency-Stop) button

During Robot Operation:

*Everyone in the vicinity of the robot must be mentally alert and paying attention (no headphones, etc.)

*Have a safety-buddy present when the robot is performing any autonomous function.

*E-Stop pushbuttons must always be within reach of any person working with the robot

*Before starting any robot movement, communicate with others loud and deliberately on the operation about to be executed, such as “Starting robot motion”

*For collaborative robots, personnel can be within the robot’s workspace while the robot is performing autonomous functions, but it is highly recommended to avoid entering the robot’s workspace unless necessary.

*For non-collaborative robots, all personnel must be outside of the robot workspace while the robot is performing any autonomous function.

Our Certificate

Below are the certificates we obtained:

Cooperating Partner

Our company has reached cooperation with the following brands:

Frequently Asked Questions

Q: What is a base in robotics?

A: The stable platform to which an industrial robotic arm is attached. Base Coordinate System (sometimes referred to as World Coordinate System) defines a common reference point for a cell or application.

Q: What is base calibration in robot?

A: Robot calibration is a process used to improve the accuracy of robots, particularly industrial robots which are highly repeatable but not accurate. Robot calibration is the process of identifying certain parameters in the kinematic structure of an industrial robot, such as the relative position of robot links.

Q: How much do new robots cost?

A: Complete with controllers and teach pendants, new industrial robots cost from $50,000 to $80,000. Once application-specific peripherals are added, the robot system can cost anywhere from $100,000 to $150,000.

Q: Why should my company use industrial robots?

A: Industrial robots can offer many benefits. Many companies use industrial robots to conserve funds, time, materials and space while at the same time increasing production and product quality. Robots perform applications with consistency and precision, resulting in higher quality products. They provide performance reliability that is worth the investment. A lot of companies use industrial robots because they offer a quick ROI. Robots pay for themselves with consistent efficiency. Companies typically recover quickly from the initial cost and in addition, robots are dedicated employees. They save companies money because they do not require breaks, vacation, or sick leave. Robots handle applications with precision and accuracy, saving valuable materials. When companies use industrial robots, they can expect fewer mistakes and a safer work environment. Industrial robots have compact bases built to fit in confined spaces. They can be installed on shelves, pedestals, walls, ceilings, or on rails - saving valuable floor space. Robots increase profits by reducing production time. Some businesses use industrial robots simply because of the gains in throughput. Allow your company to expand and produce more by putting robots to use. Some applications require extreme hazardous environments. Whether it is fumes, sparks, arc glare, or dust particles, industrial robots keep working environments safer and the employee able to be more engaged.

Q: How do I choose the right robot?

A: Begin by asking yourself these 4 basic questions:
*Which application are you performing?
The types of robots used to automate an arc welding, spot welding, and material handling job vary.
*What payload is required?
Choose a robot based on the right payload capacity. When figuring out this measurement, consider both the EOAT and the part being lifted.
*How far must it reach?
What type of work envelope do you want your robot to have? The reach will help you zero in on the right solution.

Q: How can industrial robots improve my profits?

A: Businesses of all sizes now understand that robotic automation is a highly cost-effective and efficient way to improve profits. No matter what application you are trying to automate, industrial robots decrease waste, provide a quick return on investment (ROI), improve space-efficiency, increase product throughput, and enhance the safety environment. Industrial robots perform applications with precision and consistency, saving valuable materials and reducing waste. The precision that robots bring creates fewer mistakes on the production line, providing a higher quality product and loyal customer base, while also reducing the costs associated with waste removal. Industrial robots offer a very fast ROI with their efficiency and reduced need for breaks, vacation, or sick leave. Industrial robots work continuously and help reduce overhead on your production line.

Q: What are the advantages of factory automation robots?

A: Factory robotic automation is the process of integrating industrial machinery for tasks such as welding, material handling and assembly. Adding automated robotic systems to a factory has many advantages. It saves money, increases production, and creates higher-quality parts. Integrating automated robots into a workplace generally requires a high initial investment, but the ROI time is minimal.

Q: What advice can you offer when i am ready to buy a robot?

A: Buying an industrial robot can seem a bit scary, especially if you are a smaller company or first time buyer. We have a few pieces of advice for buying robots to help ease your fears and ensure the best robot purchase and integration process. It's critical to know what you are willing and able to spend up front. Part of assessing your budget is knowing how quick you can make a return on your investment. There are many choices in the industrial robot market. After you determine your budget, the next step in the buying process is to determine which robot model fits your needs. Robot integration is the process of installing the robot arm, peripherals, and other equipment into a seamless automation system. It may have initial costs, but using a robotic integrator to plan and install your robot system can have major benefits.

Q: How does a robot arm move?

A: The computer controls the robot by rotating individual stepper motors connected to each joint (some larger arms use hydraulics or pneumatics). Unlike ordinary motors, step motors move in exact increments. This allows the computer to move the arm very precisely, performing the same movement over and over.

Q: How much does a robot arm cost?

A: Typically, an industrial robotic arm will cost anywhere between $25,000 and $400,000. However, total device costs could increase once other device specs are added.

Q: How much does a full robotic arm cost?

A: A small, four-axis desktop Industrial robot arm (i.e. SCARA robot) that is used for assembly can start from roughly $4,500. A high-speed, six-axis smoldering Industrial robot arm with programmable software features can range from about $15,600 to $35,000.

Q: Do robotic arms have sensors?

A: Their interaction with their environment is further enhanced by the use of sensors. Vision systems, force sensors, and tactile sensors enable robotic arms to perceive and respond to changes in their surroundings.

Q: What is the most common robotic arm?

A: Six-axis robots are the most common articulated arm. This also makes them the most common robotic arm used in industry today. Thanks to their flexibility, they are a great general-purpose robotic arm. This gives the six-axis an impressive list of uses.

Q: Why build a robotic arm?

A: Robotic arms have many uses, ranging from assembling things in factories to collecting soil samples on Mars to acting as prosthetics (artificial limbs) for humans.

Q: What is the structure of a robot arm?

A: The arm, which is made up of three major parts: the shoulder, elbow, and wrist, is the major portion of the robotic arm. The shoulder, which rests at the base of the arm and is normally attached to the controller, can move forward, backward, or spin.

Q: How do robotic arms help people?

A: Robotic arms perform many tasks for human workers like pick and place, palletizing and other material handling applications that can be dull and injury-inducing. They also perform tasks like welding and material removal that produce fumes and particles that can be hazardous to humans.

Q: What is robotic arm manipulator?

A: The arm-like structure of an industrial robot is known as a robot manipulator. This component is responsible for completing the tasks the robot is programmed to perform. Also known as a robot arm, the manipulator mounts to the robot body and consists of multiple links and joints.

As one of the leading robot bases manufacturers and suppliers in China, we warmly welcome you to buy cheap robot bases made in China here from our factory. All our products are with high quality and competitive price.

Robot Base, Robot Bases, Robot Mobile Base